DemandGeniusAI

GreenLeaf360 — AI-assisted tea factory operations, from green leaf to dispatch

One platform to record leaf intake at the weighbridge, run manufacturing batches, track grade-wise stock, raise Form E excise invoices and settle grower bills — with AI insights and role-based access for tea makers, accountants, managers and owners.

What GreenLeaf360 covers

Everything the factory records in a day, in one system

Green leaf intake

Weighbridge gross/tare/net, bag-wise weights, water, black leaf and stalk deductions, shift and division tracking per supplier and vehicle.

Manufacturing batches

Batch-wise made tea with target vs actual outturn %, shift incharge, EB meter readings, dryer hours and diesel meter start/end.

Outturn master & history

Leaf-type outturn percentages with effective dates, plus an outturn history log to compare expected against achieved production.

Grade-wise output

BOP, BP, Dust, CTC, RC and wastage recorded against each batch, with bags and kilos flowing straight into stock.

Stock with audit trail

Made tea and fuel ledgers with corrections that require a mandatory comment — every change is logged with who, when and why.

Form E dispatch invoices

Central Excise Form E invoices matching the printed format: consignee, warehouse, broker, chest marks, duty rate and PLA debit entries.

Bills & grower payments

Weekly advance rate now, actual rate later — the difference automatically becomes a pending bill with add-payment and payment history.

Fuel, labour & costs

Batch fuel usage with meter readings, worker shifts with OT and wage rates, plus a cost master for per-unit rate control.

Masters & people

Suppliers, growers, brokers, warehouses, brands, vehicles, workers, tea grades and full factory/licence details in one place.

Controlled access

Superadmin creates and enables each factory, factory admins create staff logins, and roles decide who can record or approve.

AI production insights

AI reviews recent batches to surface outturn trends, efficiency drops and anomalies in plain language on the dashboard.

AI invoice compliance check

Before dispatch, AI reviews the Form E entry for missing excise fields, duty mismatches and data inconsistencies.

Executive reports

Weekly, monthly and yearly dashboards: leaf vs made tea, outturn trend, grade mix, fuel and energy, mandays, plus energy and labour cost per kg.

AI executive review

One click ranks the top 5 performing areas of the period and returns concrete optimisation suggestions for outturn, energy, fuel and labour cost.

End-to-end workflow

Leaf to invoice in five steps

  1. 01

    Intake

    Weigh the vehicle, capture bags and deductions, confirm net leaf.

  2. 02

    Batch

    Create the manufacturing batch with shift, dryer and fuel readings.

  3. 03

    Grades

    Split made tea across grades and post it into stock.

  4. 04

    Dispatch

    Raise the Form E excise invoice and print it for the consignment.

  5. 05

    Billing

    Set the actual weekly rate and settle grower balances.

Built to fit your factory

IoT, integrations and customization

GreenLeaf360 connects to the machines, meters and systems you already run — and can be shaped around the way your factory works.

IoT device integration

Connect weighbridges, EB energy meters, dryer temperature sensors, diesel flow meters and humidity probes so readings flow into batches automatically — no manual re-entry, no transcription errors.

  • Weighbridge auto-capture of gross, tare and net weight
  • Live EB unit and dryer hour logging per batch
  • Sensor alerts for withering, drying and moisture limits

Integration with existing software

Keep your current accounting, payroll and broker systems. GreenLeaf360 exchanges data through secure APIs, scheduled imports and Excel/CSV sync so nothing has to be replaced overnight.

  • Tally / ERP accounting and ledger sync
  • Broker, warehouse and auction catalogue exports
  • REST APIs, webhooks and bulk Excel import/export

Customization features

Every estate records things a little differently. Forms, grades, deductions, roles and printed formats can all be tailored to your factory's practice and statutory format.

  • Custom grades, deductions and outturn rules
  • Role and permission design per tenant
  • Branded invoice, Form E and report layouts

Get in touch

Contact us / Send a request

Tell us a bit about yourself and what you need — our team will reach out to you.

Send a request